Sector / 05 · Energy and Utilities

Three minutes from anomaly to action.

Energy plants do not fail in straight lines. They fail when a vibration spike, an overdue oil sample, and a thermal drift converge over weeks. Cortrova catches the convergence before the catastrophe. A real prevention story below.

Live event log · Plant 02 Tuesday · 07:14 to 07:55 AM
07:14:22 Anomaly Vibration sensor on Pump 04 exceeds threshold. Z-score 2.4 sigma · deviation 1.8 mm/s rms above 90-day baseline
07:16:08 Correlate Cross-Domain Analyzer matches with overdue oil sample. Pump 04 oil last sampled 47 days ago · PM target 30 days · pattern matches past failures
07:18:41 Auto WO Work order WO-7142 created automatically. Priority high · assigned Mechanical Maintenance · parts staged from Stockroom A
07:32:15 Dispatch Maintenance team responds · LOTO permit issued. Lockout-tagout applied per OSHA 1910.147 · PSM Hot Work Permit auto-checked
07:55:33 Resolved Bearing replaced. Equipment back online. Vibration normalized · oil sample taken · PdM cycle reset
+41 min Outcome 6-hour outage avoided. Approximately 42K USD in lost production prevented.
Request Energy Demo → View All Features
Process Safety Management

Fourteen elements. One platform.

OSHA PSM under 29 CFR 1910.119 specifies fourteen elements for highly hazardous chemical processes. Each one maps to a Cortrova module. The Predictive Convergence Engine watches all fourteen for cross-element risk patterns the standalone systems miss.

Render 049 · OSHA PSM 14-Element Wheel
/energy/osha-psm-elements
// 29 CFR 1910.119 14 elements Process Safety Mgmt All native // // PSM OSHA 1910.119 01 02 03 04 05 06 07 08 09 10 11 12 13 14
14 element key
01Employee Participation
02Process Safety Information
03Process Hazard Analysis
04Operating Procedures
05Training
06Contractors
07Pre-Startup Safety Review
08Mechanical Integrity
09Hot Work Permit
10Management of Change
11Incident Investigation
12Emergency Planning and Response
13Compliance Audits
14Trade Secrets
// 14 elements · per 29 CFR 1910.119 Cross-element convergence detection AI Mock Auditor for PSM //
EPA Compliance

Four programs. One module.

The EPA programs that matter to energy manufacturers split cleanly into four columns: Air, Water, Waste, and Reporting. Cortrova ships native coverage of each, including the recordkeeping and threshold monitoring that makes annual reporting a one-click export instead of a six-week scramble.

Render 050 · EPA Program Matrix
/energy/epa-programs
Program / 01 Air Clean Air Act · Title V
Title V permits with deviation tracking and annual certification
NSPS and NESHAP emissions limits with continuous monitoring
GHG inventory Scope 1 and Scope 2 emissions tracked automatically
Stack testing schedules with auto-reminders and result logging
Threshold breach detection · real-time
Program / 02 Water Clean Water Act · NPDES
NPDES permits with discharge monitoring and DMR submissions
Stormwater SWPPP plans, inspections, and BMP tracking
Pretreatment sampling, parameter limits, exceedance alerts
SPCC plans with secondary containment audits and drills
DMR auto-export · monthly
Program / 03 Waste RCRA · hazardous waste
Generator status tracking with monthly accumulation thresholds
Manifests e-Manifest integration, signed copies retained
Storage time 90-day clocks per container with auto-alerts
Universal waste and used oil tracked separately per RCRA
Biennial Report · auto-generated
Program / 04 Reporting EPCRA · TRI · Tier II
Tier II chemical inventory with SDS library and threshold flags
TRI Form R annual release reporting with mass balance assist
Section 313 chemical reporting with exemption tracking
State and local reports rolled up from the same data
One-click export · annual
// 4 programs · one module Threshold breach detection · real-time One mapping · many reports //
Predictive Maintenance

Six sensor types. One AI prediction.

Each sensor stream feeds the same anomaly engine. Vibration, thermal, oil, ultrasonic, motor current, and acoustic data all converge in one model. The AI does not just alert on a single sensor crossing a threshold. It alerts when several sensors drift together in a known failure pattern.

Render 051 · Sensor Telemetry Feed
/energy/sensor-feed
Sensor feed · Plant 02 Refreshed 00:14 ago All streams nominal
Stream 01 Watch
Vibration Pump 04 · bearing housing
5.2 mm/s rms Limit 6.0
Stream 02 OK
Thermal Motor 12 · winding temp
68 deg C Limit 95
Stream 03 OK
Oil Analysis Gearbox 03 · particle count
ISO 16/14/11 Target 17/15/12
Stream 04 OK
Ultrasonic Steam Trap 27 · leak detect
42 dB Limit 60
Stream 05 OK
Motor Current Compressor 01 · signature
142 A rms Limit 165
Stream 06 OK
Acoustic Emission Pressure Vessel 07
18 dB ref Limit 35
AI predict

Vibration on Pump 04 drifting toward limit. Pattern matches three prior bearing failures from the past 24 months. Recommend: schedule oil sample and bearing inspection within 7 days. The Convergence Engine will keep watching the cross-stream pattern.

// 6 streams active · sub-second sample rate Cross-stream pattern matching Auto work order on confirmed risk //

Predictive safety. Environmental compliance. AI intelligence.

Bring your EHS director, your reliability engineer, and your environmental coordinator. The team will tailor the demo to the most painful PSM element on your list and the EPA reporting cycle on your calendar.

PSM elements 14 of 14
EPA programs Air · Water · Waste · Reporting
Sensor types 6 native
Get Started
Request Energy Demo → Contact for Pricing Review Security
Other Sectors

Same platform.
Tuned per industry.

Each sector page surfaces the same Cortrova platform with the compliance frameworks and capabilities most relevant to that vertical.

Render 052 · Sector Index
/sectors
Sector index 07 sectors active · same platform
01
Aerospace and Defense
AS9100 · ITAR · CMMC
FAI · Nadcap
Open
→
02
Automotive
IATF 16949 · PPAP
SPC · Tier 1 / 2
Open
→
03
Industrial
ISO 9001 · ISO 14001
Mid-market
Open
→
04
Energy and Utilities
OSHA PSM · EPA
Predictive Maint
You are here
→
05
Food and Beverage
FDA 21 CFR · HACCP
SQF · FSMA
Open
→
06
Defense
DFARS · CMMC · ITAR
Air-gap aware
Open
→
07
Government
FedRAMP · NIST 800-171
FISMA
Open
→
// 07 sectors One platform · tuned per vertical Same 205+ features //