Module 01 of 17 Quality and QMS

Thirty-one features. Zero blind spots.

Continuous SPC monitoring. AI supplier risk scoring. Defect pattern detection. Root cause matches drawn from 200+ historical cases. Integrated with Safety, Production, and Finance so the signal one module sees, every module sees.

Features 31 Native capabilities
Workflows 9 Operational lanes
AI engines 4 Always running
Integrated 3 Modules tied in
Request Quality Demo → View All 17 Modules
Workflow Catalog

Nine workflows. Thirty-one features.

The Quality and QMS module ships with 31 native features distributed across nine operational workflows. Each workflow handles its own lifecycle from receipt through closure, with the AI engines watching cross-workflow patterns the standalone systems miss.

Render 069 · 9-Workflow Feature Catalog
/quality-qms/feature-catalog
Module 01 · Quality and QMS All 31 features native to platform. No add-ons, no per-feature fees. 9 workflows
WF-01 4 feat
Inspections Incoming · in-process · final · FAI per AS9102
WF-02 3 feat
Defect Tracking Root cause categorization · containment · status flow
WF-03 4 feat
CAPA Management Identify · root cause · correct and prevent · verify
WF-04 4 feat
NCR and MRB Use-as-is · rework · repair · scrap and return
WF-05 4 feat
SPC and Charting Cpk and Cp · control charts · drift detection · OOC alerting
WF-06 4 feat
Supplier Quality Scoring · SCAR · audits · approved supplier list
WF-07 3 feat
Calibration Registration · scheduling · pass/fail with due-date alerts
WF-08 3 feat
Document Control SOPs and specs · FMEA · PPAP with version management
WF-09 2 feat
Customer Complaints Receipt and investigation · response and prevention
// 9 workflows · 31 features total Single module · one platform No per-feature licensing //
AI Root Cause Match

The defect happened before. Twice.

When a new defect lands, Trunnion AI searches the closed CAPA and defect history for similar circumstances. Matches surface as ranked suggestions with confidence scores, the resolution that worked, and how long it held. Resolution time drops from days to hours because nobody is starting from scratch.

Render 070 · AI Root Cause Match
/quality-qms/root-cause-match/DEF-2024
Open defect Surface roughness exceeds spec on Lot A-447
Defect ID DEF-2024
Work Center WC-12 · CNC Mill
Material Lot Lot A-447
Severity Major
3 matches from 247 closed historical cases Match complete
Match 01 87% confidence
DEF-1842 Closed Jul 2023 · same WC-12 · similar lot vendor
Same characteristic on the same work center, same supplier with prior batch traced to tool wear on Tool ID T-118. Tool wear monitoring program plus accelerated tool change interval at 800 cycles.
142 days No recurrence CAPA-1842 · verified
Match 02 76% confidence
DEF-1611 Closed Mar 2023 · similar work center · different lot
Different supplier, similar process. Resolved as coolant flow rate drift after gauge calibration revealed flow meter offset. Coolant flow recalibration plus weekly verification on the meter.
89 days Time to close CAPA-1611 · verified
Match 03 64% confidence
DEF-1409 Closed Nov 2022 · same supplier · different SKU
Same supplier code on a different part number. Audit revealed raw bar stock variation. SCAR issued and incoming gate added. Supplier audit plus incoming inspection gate on bar stock dimensional checks.
SCAR-119 Resolution path Closed with audit
// 3 matches surfaced · 244 below threshold Confidence model · multi-factor Resolution · days to hours //
SPC Dashboard

Four characteristics. Continuous monitoring.

The SPC engine watches every characteristic with control limits. Cpk and Cp recompute on every sample. Drift triggers at 1 sigma. OOC triggers at 3 sigma. The chart status is the leading indicator. The CAPA is the trailing.

Render 071 · SPC Control Chart Dashboard
/quality-qms/spc-dashboard
SPC dashboard · WC-12 production Last 50 subgroups · refreshed every minute Streaming live
Diameter Char-01
Cpk1.42
Cp1.51
Mean12.504
In control
UCL LCL
Surface Roughness Char-02
Cpk0.95
Cp1.18
TrendUp
Drift detected
UCL LCL
Hardness Char-03
Cpk0.78
Cp0.92
OOC2 pts
Out of control
UCL LCL
Length Char-04
Cpk1.65
Cp1.72
Mean85.0
In control
UCL LCL
// 4 charts · 1 sigma drift · 3 sigma OOC 2 in control · 1 drift · 1 OOC CAPA auto-routed for OOC //
Supplier Risk

Five factors. One score.

The Supplier Risk Engine combines quality degradation, open SCARs, NCR rate, audit status, and delivery gaps into a single 0 to 100 score. Each factor carries its own weight. When the composite crosses the threshold, escalation is automatic. The supplier knows. The buyer knows. The CFO knows.

Render 072 · Supplier Risk Scorecard
/quality-qms/supplier-scorecard/VND-218
Vendor scorecard · VND-218 Acme Industrial Castings Tier 1 · relationship since 2019 · 147 POs trailing 12 months
67 / 100 At risk
F-01 Quality Degradation PPM trend trailing 90 days
34 / 50
Weight 50%
F-02 Open SCARs 3 active · 1 overdue
18 / 25
Weight 25%
F-03 NCR Rate 2.4% receipts trailing 90 days
12 / 20
Weight 20%
F-04 Audit Status Last audit 14 months ago · overdue
8 / 10
Weight 10%
F-05 Delivery Gap 7-day average late on 4 POs
12 / 15
Weight 15%
Threshold crossed Score above 60 triggers auto-escalation to procurement and quality leads Escalation sent
// 5 factors · weighted composite Auto-escalation at threshold Refreshed nightly //
Cross-Module

Quality is not an island.

The signal Quality sees flows immediately to the modules that need it. A drift event creates a hold in Production. An open hazard surfaces in Safety. A failed lot generates a cost variance in Finance. The Convergence Engine reads from every connected module, not just one.

→ Safety · defect events feed the Convergence Engine alongside hazards and near-miss clusters
→ Production · OOC and drift trigger automatic work order holds at the affected work center
→ Finance · scrap and rework lots roll up to cost-of-quality variance reporting
// CORE Quality 31 feat // MOD-02 Safety // MOD-03 Production // MOD-08 Finance

Walk through the Quality module with the team.

Bring your VP of Quality, your SQE, and your Cpk-watching production manager. The team will tailor the demo to your last drift event, your active CAPAs, and the supplier sitting at the top of your risk list.

Request Quality Demo → Contact for Pricing explore the other 16 modules