Module 04 of 17 Maintenance and CMMS

Predictive maintenance that prevents the problem.

Sensor data integration with AI anomaly detection that predicts failure before it happens. Vibration, thermal, oil, and ultrasonic streams feed a single engine. Maintenance status feeds Safety's Convergence Engine and Quality's Root Cause analysis automatically. The signal one module sees, every module sees.

Features 42 Native capabilities
Workflows 9 Operational lanes
Sensor types 4 Streams ingested
Integrated 4 Modules tied in
Workflow Catalog

Nine workflows. Forty-two features.

The Maintenance and CMMS module ships with 42 native features distributed across nine workflows. Each cell carries a Trigger tag showing how the workflow gets initiated. AI-triggered workflows pull from sensor streams. Time-triggered workflows pull from the calendar. Event-triggered workflows pull from upstream signals.

Render 073 · 9-Workflow Feature Catalog
/maintenance/feature-catalog
Module 04 · Maintenance and CMMS All 42 features native to platform. No add-ons, no per-feature fees. 9 workflows
WF-01 6 feat
Work Orders Request · approve · plan · schedule · execute · close Event-driven
WF-02 5 feat
Asset Management Registration · criticality · status · history · hierarchy Manual
WF-03 4 feat
Preventive Maintenance Time-based · meter-based · condition-based · auto-WO Time and meter
WF-04 5 feat
Predictive Maintenance Vibration · thermal · oil · ultrasonic · AI anomaly AI sensor
WF-05 4 feat
Spare Parts Inventory · reorder alerts · usage history · WO links Threshold
WF-06 4 feat
Downtime Tracking Planned and unplanned · cause · cost · AI patterns Event-driven
WF-07 5 feat
Failure Analysis RCFA initiation · investigation · root cause · CAPA · prevention Manual
WF-08 4 feat
MTBF and MTTR MTBF trending · MTTR trending · AI prediction · reliability score AI rolling
WF-09 5 feat
Shutdown Management Planning · work packages · contractor coordination · turnaround · schedule Calendar
// 9 workflows · 42 features total 2 AI-triggered · 7 conventional No per-feature licensing //
Predictive Failure Engine

The bearing fails on Tuesday.

The Predictive Failure Engine watches every sensor stream from every monitored asset. When the patterns line up, it tells you which asset, what fails, and when. The work order generates itself. The maintenance team has 48 to 72 hours to swap the bearing before the line stops.

Render 074 · Predictive Failure Engine
/maintenance/predictive-engine
Predicted failure · primary Cooling tower pump bearing · PMP-04 Asset criticality HIGH · line dependency 4 production cells
Confidence 87%
Window 48 to 72 hrs
Severity High
Vibration RMS 4.2 mm/s
Above threshold · trending up over 48 hrs
Bearing Temp 78 C
Trending up · nominal 65 C, alarm 85 C
Oil Particulate Amber
Particulate level moderate · iron and brass present
Ultrasonic Spikes
3 spikes last 12 hrs · bearing race signature
Recommended: Replace pump bearing during next scheduled maintenance window. Spare parts on hand. Estimated downtime 2 hours. WO-2418 generated
Watchlist · 47 monitored assets Sorted by risk · trailing 7 days
HVAC-12 Risk 68 7 d window Vibration drift on motor mount Watching
MTR-08 Risk 54 14 d window Thermal anomaly on Phase B winding Watching
CMP-02 Risk 41 21 d window Oil contamination increasing slowly Watching
FAN-15 Risk 35 28 d window Ultrasonic spike intermittent on shaft Watching
// 1 high-confidence prediction · 4 watchlist 4 sensor types · AI anomaly detection WO auto-generated for primary //
Work Order Pipeline

Six lanes. One flow.

The work order kanban is where the maintenance team lives. Cards move left to right as they progress. PM, corrective, emergency, and AI-predicted work orders all flow through the same six lanes. Every move is logged. Every owner is named. Nothing falls through.

Render 075 · Work Order Pipeline
/maintenance/work-orders
Work order board · Plant 01 Active 33 WOs · mixed types Live
Request 3
WO-2421 CONV-07 belt squeal Corrective
WO-2422 HVAC-04 filter chg PM
WO-2423 PMP-09 leak Emergency
Approve 2
WO-2418 PMP-04 bearing AI predicted
WO-2419 RBT-02 alignment Corrective
Plan 5
WO-2410 MTR-08 bearing PM
WO-2411 CHL-03 coil PM
WO-2412 WLD-01 torch Corrective
WO-2413 FAN-15 shaft AI predicted
WO-2414 BLR-01 insp PM
Schedule 4
WO-2401 CMP-02 oil PM
WO-2402 PRS-04 hyd Corrective
WO-2403 MTR-12 mount PM
WO-2404 HVAC-02 belt PM
Execute 7
WO-2390 OVN-01 heater Emergency
WO-2391 CONV-12 motor Corrective
WO-2392 RBT-04 calib PM
WO-2393 PMP-07 seal PM
WO-2394 SPL-01 guard Corrective
WO-2395 HVAC-09 coil PM
WO-2396 MTR-15 brg AI predicted
Close 12
WO-2378 CHL-01 filter PM
WO-2379 FAN-04 belt Corrective
WO-2380 MTR-05 alignment PM
WO-2381 PMP-02 bearing AI predicted
WO-2382 BLR-02 burner PM
// 33 active · 12 closed today 4 types · PM · corrective · emergency · AI Auto-routing · trade-based //
Downtime Pareto

Three causes. Eighty percent.

The downtime Pareto ranks every unplanned event of the last quarter by hours and cost. The top three causes typically account for 80% of total downtime impact. The chart points to where the next CAPA dollar belongs.

Render 076 · Downtime Cost Pareto
/maintenance/downtime-pareto
Q1 2026 · unplanned downtime Total downtime 184 hours · total cost $847k 3 causes = 80%
Cause 01 Bearing failures
62 hrs
$284,500 Cum 34%
Cause 02 Belt and chain breaks
48 hrs
$221,000 Cum 60%
Cause 03 Sensor and instrument failure
34 hrs
$172,000 Cum 80%
Cause 04 Hydraulic system leaks
20 hrs
$92,000 Cum 91%
Cause 05 Power and electrical events
11 hrs
$48,500 Cum 97%
Cause 06 Operator-induced events
5 hrs
$22,000 Cum 99%
Cause 07 Software and PLC events
4 hrs
$7,000 Cum 100%
Total hours 184 unplanned downtime · Q1
Total cost $847k production loss + repair
Top 3 share 80% where the CAPA dollar belongs
// 7 cause categories · ranked by cost Bearing + belt + sensor = 80% Updated end of period //
Cross-Module

Maintenance data powers every department.

The signal Maintenance sees flows downstream to four other modules without a manual handoff. An overdue PM elevates a Convergence Engine risk score in Safety. A failed lot triggers a Root Cause check in Quality. An asset down stops the schedule in Production. A spare part used hits Finance the same day.

Mod 02 / Safety Overdue PMs feed the Convergence Engine as a risk factor
Mod 01 / Quality Defect spikes trigger Root Cause checks against maintenance status
Mod 03 / Production Equipment availability feeds OEE. Predictive alerts trigger schedule shifts
Mod 08 / Finance Costs roll up by cost center. CapEx informed by failure trends
// MOD-04 · CORE Maintenance 42 features · 4 sensors // MOD-02 Safety // MOD-01 Quality // MOD-03 Production // MOD-08 Finance

Walk through the Maintenance module with the team.

Bring your reliability engineer, your maintenance planner, and your CMMS admin. The team will tailor the demo to your last unplanned event, the asset sitting at the top of your watchlist, and the sensor feeds you already have running.